Wireless mobile SPC process monitoring tool

Mobile SPC Process Control Instrument

Mobile SPC Process Control Instrument
The Mobile SPC Process Control System is an intelligent testing solution integrating hardware and software. Equipped with the CAYA S-MES cloud platform, it features core functions such as automatic recording, temperature measurement compensation, and multi-mode measurement. Supporting the adaptation of domestic and imported sensors, it provides efficient and accurate process control for bearing and auto parts production through wireless connectivity and portable design, helping enterprises achieve "machine replacement for humans" and digital upgrading.
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1. Core Composition

  • Hardware Components: Includes the SPC instrument body and a fast-contact temperature sensor specially designed for bearing surfaces. The sensor adopts a cylindrical design, which can be seamlessly integrated into inspection tools to simultaneously measure size and temperature.
  • Software Platform: The CAYA S-MES cloud platform supports background analysis, APP configuration, large-screen display and other functions. Combined with the on-site demonstration system, it is easy to operate with high data visualization.

2. Core Functions

  • Automatically records measurement data without manual writing, avoiding incorrect or missing records.
  • Supports APP configuration for model changeover, adapting to small-batch and multi-variety production scenarios with efficient changeover.
  • Built-in WIFI settings enable real-time data upload to the cloud platform, while supporting memory card data export in network-free environments.
  • Features SPC instrument temperature measurement compensation, with a temperature measurement range of 10°~50°, repeat measurement accuracy of ±0.25°, and response time ≤10s, ensuring accurate measurement data.
  • Supports one-to-two measurement and multi-point measurement to meet different testing needs, and is compatible with various types of domestic and imported sensors.
  • Equipped with a built-in 5000mAh battery and supporting DC port charging, it meets the needs of on-line mobile measurement, realizing true portable operation.

3. Technical Advantages

  • Fast data collection rate: Adopts direct connection with sensors, with a collection speed of 10 milliseconds to capture measurement data in real time.
  • Open communication protocols: Supports multiple communication protocols such as TCP/IP and MQTT, enabling seamless connection with third-party systems.
  • Precise sensor contacts: The temperature sensor has fine contacts with wide adaptability, and the temperature measurement contact area is ≤9mm², accurately matching bearing temperature measurement scenarios.

4. Application Scenarios

Mainly used in on-line testing scenarios of bearings and auto parts, especially suitable for production links requiring mobile operations and frequent model changeovers. It can help enterprises achieve quality improvement and cost reduction through process control.